Manufacturing operations demand clarity, control, and confidence
As assembly volumes grow, product structures become more complex, and inventory pressure increases, disconnected systems quickly create friction.
Manual BOMs, spreadsheet‑driven planning, poor visibility of components and WIP, and delayed costing insight force teams to rely on workarounds just to keep production moving. Finance, operations, and production drift out of sync and margin control becomes reactive rather than intentional.
Light & Assembly Manufacturing Challenges and How Frontline Solves Them
Core Manufacturing Capabilities in Business Central
Bills of Materials (BOMs)
Manage multi-level BOMs, revisions, substitutions, and component demand with confidence.
Production and Assembly Orders
Support assemble-to-order and make-to-stock scenarios, with clear tracking of consumption and output.
Inventory and Component Control
Gain real-time visibility across locations, bins, and warehouses to ensure components are available when production needs them.
Work in Progress (WIP)
Understand what’s in production, what’s consumed, and how costs flow through operations and finance.
Costing and Margin Control
Track standard and actual costs, understand variances, and protect margins as volumes scale.
Traceability
Batch and serial tracking without introducing unnecessary compliance overhead.
Designing the right solution using evidence, not assumptions
Designing the Right Solution
ERP value is realised when the solution reflects how the business actually operates, not how a system assumes it should. Frontline’s fit-gap discipline is designed to ensure Business Central is shaped around your reality, delivering a solution that meets, and frequently exceeds your true operational needs.
Understanding Your Business
Rather than defaulting to standard configurations or unnecessary process redesign, we take the time to understand how your organisation really works. Through structured business process mapping and stakeholder engagement, we identify where Business Central fits out-of-the-box, where configuration will unlock efficiency, and where extensions or integrations add genuine, measurable value.
Fit-Gap Analysis Approach
This approach ensures the solution is not only technically correct, but operationally effective. Fit-gap analysis allows us to distinguish between what is required, what is desirable, and what introduces unnecessary complexity, protecting both usability and long-term maintainability.
Solution Definition & Delivery Clarity
The outcome of this work is a clearly defined Solution Definition: a shared, evidence-based blueprint covering configuration, data migration, integrations, UAT approach, and delivery boundaries. This creates clarity before commitment, aligns expectations across all stakeholders, and provides a stable reference point throughout delivery.
Evidence-Led Delivery
By grounding decisions in evidence rather than assumption, Frontline delivers solutions that are better aligned to real user needs, easier to adopt, and more capable of supporting future growth.
The Result
- A solution designed around how your business actually operates
- Reduced rework and fewer late-stage changes
- Stronger alignment between ERP capability and business outcomes
- Greater confidence that Business Central will deliver value beyond go-live
How Frontline implement Business Central
Assessment
Establishing clarity before commitment
Every successful Business Central implementation starts with a clear understanding of how your business operates today. During the Assessment stage, Frontline works with key stakeholders to understand your current processes, priorities, constraints, and risks. Through business process mapping and early fit‑gap analysis, we build a grounded view of where Business Central aligns out‑of‑the‑box and where configuration or extension may be required.
Outcome:
Clear scope boundaries, informed decisions, and early risk visibility — reducing uncertainty before delivery begins.
Solution Definition
Designing a solution that fits your operating model
In the Solution Definition stage, we translate assessment insights into a clear, agreed implementation design. This includes detailed fit‑gap analysis, solution architecture, configuration approach, integrations, and data migration planning. By aligning stakeholders early and defining the solution before build, we reduce downstream rework and avoid scope drift.
Outcome:
A shared, documented understanding of what will be delivered, how it will work, and why, forming a stable foundation for delivery.
Delivery
Controlled build with transparency and discipline
Delivery is where the defined solution is configured, validated, and prepared for real‑world use. Frontline provisions the Business Central environment, configures modules, delivers agreed extensions and integrations, and manages data migration and validation. User Acceptance Testing (UAT) is built into delivery to ensure the system works as expected before go‑live.
Outcome:
A solution that has been tested against real business scenarios, not assumptions, reducing go‑live risk.
Readiness
Preparing people, not just systems
Go‑live success depends as much on people as technology. During the Readiness stage, Frontline delivers role‑based training, supports final data readiness, and prepares teams for operational use. Go‑live is approached as a managed transition, with hands‑on support to ensure confidence and continuity.
Outcome:
Users who are prepared, supported, and ready to adopt Business Central into day‑to‑day operations.
Hypercare & Support
Stabilising, optimising, and moving forward
Following go‑live, Frontline provides hypercare to support early usage, resolve issues quickly, and stabilise the solution in live operation. From there, we continue to support optimisation, feature adoption, and roadmap planning, ensuring Business Central continues to deliver value as your organisation evolves.
Outcome:
A stable, supported ERP platform with a clear path for ongoing improvement, not a “handover and disappear” implementation.
ERP and the Microsoft Ecosystem
Business Central works best when it’s delivered as part of the Microsoft ecosystem your teams already use. Frontline aligns ERP with identity, security, and data governance from day one, and we design for productivity by bringing ERP context into the tools where work actually happens.
Extend Business Central for manufacturing, without compromising the core
Where specialist manufacturing capabilities are required, such as assembly management, shop-floor data capture, barcode driven inventory movements, or manufacturing specific workflows, Frontline advises on and implements proven ISV solutions and extensions that enhance Business Central without turning your ERP into a bespoke maintenance burden.
Crucially, the Microsoft ISV ecosystem is controlled and governed. Manufacturing extensions are developed to Microsoft standards, versioned independently, and designed to remain compatible as Business Central evolves. This significantly reduces the risk of expensive, disruptive upgrade cycles that are common in manufacturing environments running heavily customised or forked ERP systems.
Hypercare & Post Go‑Live
Go‑live is not the end of an ERP implementation, it is the point where real operational use begins. Frontline provides structured hypercare immediately after go‑live to support users, resolve issues quickly, and stabilise Business Central in live operation.
During hypercare, our delivery team remains closely engaged, ensuring questions are answered, issues are prioritised, and early usage is monitored against expected outcomes. This controlled transition reduces disruption, builds user confidence, and ensures Business Central is embedded into day‑to‑day operations rather than becoming a source of uncertainty.
Common Questions
Is Business Central suitable for small and medium-sized businesses?
Yes. Business Central is specifically designed for small to medium-sized businesses, offering scalable functionality across finance, operations, sales, and customer service. It provides enterprise-grade capabilities without the complexity or cost of traditional ERP systems.
Can Business Central integrate with other Microsoft products?
Absolutely. Business Central integrates natively with Microsoft 365 (Outlook, Excel, Teams), Power Platform (Power BI, Power Automate, Power Apps), and other Dynamics 365 applications. This ensures seamless workflows, enhanced productivity, and unified data across your business.
Is Business Central secure and compliant with data protection regulations?
Yes. Hosted on Microsoft Azure, Business Central benefits from enterprise-grade security, including role-based access control, data encryption, and audit trails. It supports compliance with global standards like GDPR, Cyber Essentials+, ISO 27001, and SOC 2.
We work with leading technology partners
Discover how ERP solutions can transform your business
Why not schedule a free consultation with one of our ERP software solution experts to discover which solution is the best fit for your business?
